Die Cast Tool Design & Tooling Services

Die Design & Build

The NingBo Beilun Discovery team provides both low-pressure and high-pressure die cast dies for machines with locking forces that range from 300 to 2,000 tons. Versed in a variety of software, our engineers focus on providing a tooling package that maximizes your process window, facilitates quick die change, simplifies tool maintenance, and ensures interchangeability of die components while our skilled toolmakers meticulously craft the dies using advanced CNC machines and other precision technology. Our purpose is to provide a highly accurate, robust die that results in consistent quality cast components. Learn more about our die cast tooling production dies and design services today.

Die Assembly

Assembly of the die components is just as important as the overall tool design. Involving inserts, cores, cavities, ejector pins, and cooling channels; all of these components must work together to produce high-quality die cast parts. Our team has years of experience in providing precisely assembled dies that meet your desired specifications.

Die Simulation

We uses flow and thermal simulation to ensure the efficiency and effectiveness of our molds. By inputting parameters such as material properties, part geometry, and injection conditions into the software, we can simulate how molten aluminum will fill the mold cavity and solidify. This information helps to identify potential defects like shrinkage or porosity prior to production, saving time and resources. Additionally, magma simulation allows us to experiment with different design iterations quickly and cost-effectively, ensuring that the final mold meets performance requirements with minimal trial and error.

Die Samples

We runs die samples when customers require in order to test the functionality, accuracy, and quality of the mold before mass production begins. Through testing and analysis of these samples, adjustments can be made to ensure that the final die cast mold meets all specifications and delivers high-quality results. Additionally, die samples help streamline the manufacturing process by reducing trial-and-error iterations and minimizing costly mistakes during production.

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